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聚氨酯灌封胶

发布日期:2025-02-21
聚氨酯灌封胶又称PU灌封胶,通常由聚醋、聚醚和聚双烯烃等低聚物的多元醇与二异氰酸酯, 以二元醇或二元胺为扩链剂,经过逐步聚合而成。
特点:
聚氨酯灌封材料的特点为硬度低, 强度适中, 弹性好, 耐水, 防霉菌, 防震, 透明, 有优良的电绝缘性和难燃性, 对电器元件无腐蚀, 对钢、铝、铜、锡等金属, 以及橡胶、塑料、木质等材料有较好的粘接性。灌封材料可使安装和调试好的电子元件与电路不受震动、腐蚀、潮湿和灰尘等的影响。
优势:
聚氨酯灌封胶可室温固化,避免了由于在加热固化中温升造成电子、电器零部件的损坏及性能下降。由于室温下灌封固化, 不需要庞大的加热固化设备, 因而, 它是电子、电器零件防湿、防腐蚀处理的理想灌封材料。
一、产品简介:
聚氨酯灌封胶是针对电子工业中精密电路控制器及元器件需长期保护而研制的密封胶。具有优异的电绝缘性、尤其适用于恶劣环境中(如潮湿、震动和腐蚀性等场所)使用的电子线路板及元器件的密封。
二、应用领域:
适用于各种电子元器件,微电脑控制板等的密封, 如洗衣机模糊控制器、燃气热水器的脉冲点火器、感应洁具控制器、电动自行车驱动控制器等。
三、操作工艺:
1、 预热:将被浇注器件置于60左右烘箱中烘1-2小时,除去器件湿气;
2、 混合:称取一定量A料,然后按比例加入B料,于混合容器中搅拌均匀;
3、 脱泡:将混合料真空脱泡(注:停止抽真空前胶液表面残留的少量气泡为正常现象,常压下将自然消失);
4、 浇注:将脱泡后混合料浇注于待灌器件中,23℃/3-4小时可完全固化。
四、贮存、运输及注意事项:
1、 本产品是非危险品,按一般化学品贮运,产品生产日期见包装桶。
2、 A、B组份应密封保存,若开启后未用完,请重新盖好盖子密封。
3、 灌胶过程中,混合容器、搅拌工具等应避免与水、潮气接触。
4、 使用过程中,滴洒的胶液可用丙酮、醋酸乙酯、二氯甲烷等溶剂清洗,但不能把溶剂混入未使用的A、B胶及已经灌封的胶里面。
五、包装规格:
A料包装为铁桶,20KG/桶;B料包装为铁桶,16KG/桶。
注:以上性能参数为该产品于湿度70%、温度23℃时测试之典型数据,仅供客户使用时参考,并不能完全保证于某个特定环境时能达到全部数据。敬请客户使用时,以实测数据。


Polyurethane sealant, also known as PU sealant, is usually composed of polyols and diisocyanates of oligomers such as polyacetylates, polyethers, and polydialkenes, with diols or diamines as chain extenders, and gradually polymerized.

characteristic:

The characteristics of polyurethane sealing materials are low hardness, moderate strength, good elasticity, water resistance, mold resistance, shock resistance, transparency, excellent electrical insulation and flame retardancy, no corrosion to electrical components, and good adhesion to metals such as steel, aluminum, copper, tin, as well as rubber, plastic, wood and other materials. Encapsulation materials can protect installed and debugged electronic components and circuits from the effects of vibration, corrosion, moisture, and dust.

Advantages:

Polyurethane sealant can cure at room temperature, avoiding damage and performance degradation of electronic and electrical components caused by temperature rise during heating curing. Due to the curing process at room temperature without the need for large heating and curing equipment, it is an ideal sealing material for moisture-proof and corrosion-resistant treatment of electronic and electrical components.

Filled PU Potting 

1、 Product Introduction:

Polyurethane sealant is developed for long-term protection of precision circuit controllers and components in the electronic industry. Excellent electrical insulation, especially suitable for sealing electronic circuit boards and components used in harsh environments such as humidity, vibration, and corrosion.

2、 Application areas:

Suitable for sealing various electronic components, microcomputer control boards, etc., such as fuzzy controllers for washing machines, pulse igniters for gas water heaters, induction sanitary ware controllers, electric bicycle drive controllers, etc.

3、 Operation process:

1. Preheating: Place the poured components in an oven of around 60 ° C for 1-2 hours to remove moisture from the components;

2. Mixing: Weigh a certain amount of material A, then add material B in proportion and stir evenly in a mixing container;

3. Defoaming: Vacuum defoaming of the mixture (note: a small amount of bubbles remaining on the surface of the adhesive before stopping vacuuming is a normal phenomenon and will naturally disappear under normal pressure);

4. Pouring: Pour the defoamed mixture into the device to be poured, and it can be completely cured at 23 ℃/3-4 hours.

4、 Storage, transportation and precautions:

1. This product is a non hazardous material and is stored and transported as a general chemical. The production date of the product can be found in the packaging drum.

2 A. Component B should be sealed and stored. If it is not used up after opening, please reseal the lid and seal it.

3. During the gluing process, mixing containers, stirring tools, etc. should avoid contact with water and moisture.

4. During use, the spilled glue can be cleaned with solvents such as acetone, ethyl acetate, dichloromethane, etc., but the solvents should not be mixed into unused A and B glue or already sealed glue.

5、 Packaging specifications:

Material A is packaged in iron drums, 20KG per drum; B material is packaged in iron drums, 16KG per drum.

Note: The above performance parameters are typical data tested for this product at a humidity of 70% and a temperature of 23 ℃. They are for reference only when used by customers and cannot fully guarantee that all data can be achieved in a specific environment. Please use actual test data when using it.


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